Aseptic Three-Sixty Degree Aerosol Valve With Servo Actuator for Pharmaceutical Disinfectant Dispensing Featuring USP Class VI Certification

Product Description:

Engineered for critical contamination control, this sterile Three-Sixty Degree Aerosol Valve With Actuator enables omnidirectional spraying of disinfectants and bio-decontaminants in GMP environments. The brushless servo actuator achieves ISO Class 5 cleanliness standards while performing repeatable 360° rotation cycles with 0.1° positioning accuracy. Constructed with electropolished 316LVM stainless steel and USP Class VI fluoropolymer seals, it guarantees zero extractables when dispensing hydrogen peroxide vapor, sporicidal mists, or sterile alcohol solutions. Validated for SIP (Steam-in-Place) at 130°C and compatible with gamma irradiation, this rotating valve assembly eliminates dead legs where pathogens could proliferate. Integrated pressure-compensated nozzle control maintains ±3% flow uniformity during high-speed rotation – essential for uniform coverage in isolators, cleanroom ceilings, or vaccine production equipment. Compliant with FDA 21 CFR Part 11 data integrity requirements for sterile aerosol applications in pharma and biotech facilities.

Specifications:

FAQ:

1. Q: Are actuator electronics compatible with hydrogen peroxide sterilization?
   A: Yes – hermetically sealed IP69K enclosure withstands 100% VHP exposure cycles.

2. Q: Can this valve handle cold-chain disinfectants at 2-8°C?
   A: Certified for -20°C to 150°C operational range without seal brittleness.

3. Q: What documentation supports sterile aerosol validation?
   A: Provided: Bioburden Reports, Sterility Assurance Level (SAL) Certificates, Extractables Study.

4. Q: Is rotation speed adjustable for viscous sanitizers?
   A: Servo actuator allows 1-60 RPM programming via Modbus TCP for fluid optimization.

5. Q: Lead time for validated pharmaceutical units?
   A: 12-14 weeks (includes sterilization validation and full traceability dossier).

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.